Tuesday, February 21, 2017

Sears Pointless Work Update

Work continued on cars this weekend and we made some good inroads.  That is quite the feat with the current weather in our area.  It might be braver for the team to travel to get to the shop, than to even drive the cars on track.  So many thanks to the team for making this happen.

As for the work, both cars got some good attention.  The big issues on the Z is our fight with various wheel bearing all four corners.  Several weeks ago our teammate  "The Count" made it to the shop and help replace the left rear bearing.  During that weekend we also thought the left front bearing was shot.  However, on closer examination the bearing was not the problem, it was the whole spindle had sheared loose and allowed the wheel to freely wobble.  No, that is not good.  Since then left side has been replaced.

Then seeing how catastrophic that could have been the right side got some preventative maintenance, and that assembly was replaced this weekend.
While doing this job, two issues were learned.  First, the damage is not hard to occur, and it has been only luck that we have not had this trouble before.  The second is that the rebuilding of this assembly and by extension the replacing of the front bearing is a lot harder, and needs specialized tools than first thought.  So, the answer; acquire two entire assemblies, build them up, and have them ready if needed, so the job can be done trackside.

The Z also received some attention in the cooling department.  From this last race some induced rubbing of the fan shroud by the crank pulley, caused damage to the structure of the radiator.  It does not look like the damage got into the radiator tubes, however seeing the aftermath of an unnoticed radiator leak from the team's second race in Reno, a new radiator was installed.  Attention was paid to the fan mounting bolts that caused the damage, so some alternate retaining brackets were designed to mount the fan.  Now we just need drivers not to encourage a narrowing of the distance between the fan and the crank pulley.

The D also got a lot of attention.  The first items was to address a shifting problem.  Reports from late on Sunday had several drivers have gear selection troubles.  One thought is the syncros.  A second is the wearing out of the shifter.  The shifter was taken apart, and it was noticed that excessive wear was present.  So parts where changed in hopes that corrects the trouble.

A second upgrade was from the oil containment system of the shifter.  The original shroud was ripped, and resulted in oil occasionally spraying the driver.  To solve this a zip lock baggy was installed to prevent oil spray.  The new solution come with thanks to Z-Chef for the inspiration and a worn-out oven mit.  This upgrade is thought to also help with a possible flame suppression if it ever came to that.

The upgrade to the rear differential is also completed.  Driveline to half-shafts were all replaced and updated to the 1.8 spec.  Since a lot of work was put into getting to this point, on the day of installation the truly hard part was getting the original spindle nuts off the mounted half-shafts.  It took Lugnut stopping on the breaks, Torch wedging the rotor with a bar, and Muddy with unfathomable long cheater pipe torquing way.  Yes, a Breaker Bar was harmed in the loosing of that stubborn nut.  Just after the grand loosing, Z-Chef came to take lunch orders.  This brings drive-thru to a different level.
(Note or almost warning on the new differential.  It is stiff.  It is not as stiff as the lock differential, but during the test drive inside tire chirping was whitenessed when pulling out for a test drive.)

The D also got some more alignment treatment.  After hammering, pulling, bending, and prying we think the cars balance has been restored.  Here is the scales result to prove the balance.

Now we just need to await the results of the alignment treatment to see if we have truthly recovered.

With the major repairs done on both cars we can know focus on the punch list for the race.  I should have that procured in the next weeks and we are on our way.


 

Friday, February 3, 2017

Sears Pointless 2017 - Were In

Message body

Tuesday, January 10, 2017

Resurrection of the Cars

This last weekend a large crew including Count, Lugnut, Picasso, Torch, and myself continued the process of resorting lemons to some sort of running condition.  (Thank you to all!)  With all the recent blogging and talk, one would think the D was headed to the sawzall scrap yard.  Ultimately it will, but not this time.

Lugnut did spend the afternoon stringing, and triangulating the D's suspension points.  By the time, we took the lunch break, the answer to the car weigh balance was still not solved.  Thanks to Z-Chef, we enjoyed meatball sandwiches to refocus us.  So, when we did get back to work, we quickly found much of the trouble.  It was notices that the swaybar were loaded more than you would expect a static car to be.  So, when the sway bar was disconnected the car's balance improved.  Here is the numbers from the scale:

These numbers still mean that we have some work to do.  So for now we can call off the Grim Ripper, (this time.)

As for the Z, work also continued.  The Count came over, and he was able to fix the rear wheel bearing.  Picasso, disassembled the front and got the front wheel hub and spindle off.  Upon review Torch found that the bearing not only failed and befitting the car's name seized the bearing and was spinning on the bearing.  This picture is of the back side of the hub and spindle.  The debris on the edge is the remaining of the shavings and molten elements of the spindle.

After the great work of this weekend we do have a good direction to go.  Unlike Sparky's edited checklist, we are not as far along.  However, we now have clear directions to go, so all is well.  

Z
Difficulty
Status
Comments
Rear castor link Heim Joint

Need link
Radiator

Ordered radiator
Front Brake Caliper Rebuild

Pulled and rebuild kit ordered
Rear left wheel bearing

Replaced needs final Torqueing
Front left wheel bearing


Big mess and spindle needs ordering.  Like exchange right as well.
Left king pin

Install
Mirror

Need mirror and install
Right door jam

Pull and pound out

D
Difficulty
Status
Comments
Differential

Replacement Ordered
Front Control Arm and Bolt


Transmission

Rebuild
Oil Cooler

Need oil cooler
Mirror

Replaced
Chassis

Need to find ¾ inch at the right frame sway bar mounting point.



Wednesday, December 21, 2016

More photos in the inbox

Not sure what to make of these as several photos showed up in my inbox.  I think a little bird is trying to hint at something.


Looks like it could be lots of donor parts all in one convenient and still rolling(?) package.
Bigger engine - ☑︎Check
And plus all of these...
D  Repairs

Difficulty
Status
Comments
Differential
☑︎Check
Need replacement - New diff
Front Control Arm and Bolt


Transmission
☑︎Check
Pull and rebuild
Oil Cooler

Need oil cooler
Mirror
☑︎Check
Need mirror and install
Chassis
☑︎Check
Pull and pound out
pre bondo-ed

In case we were confused about what it started life as we have this photo, that and I think you can see the photographer in the chrome somewhere.  I think on Jalopnik they would post a "what kind of car is in there" thread to test everyone skills at identifying cars and solving crimes.


And some additional info.




Monday, December 19, 2016

Post Arse Freeze Review

A review of 2016 was a ruff year on the cars.  Today we went through the cars to see where they are  at and it is not pretty.  To start with we did our normal post race engine compression test for both cars.  Here of the results:

Z



Prior to Arse-Freeze 
1-170, 2-170, 3-170, 4-170, 5-170, 6-160

Current
1-170, 2-170, 3-170, 4-170, 5-170, 6-160

D



Prior to Arse-Freeze
1-170, 2-175, 3-170, 4-175

Current
1-175, 2-180, 3-180, 4-180

So, looking at these numbers, it appears the engines are doing well.  However, the cars sustained a fair amount of damage.  Here is the list for the car (this before general checks):


Z  Repairs
Difficulty
Status
Comments
Rear castor link Heim Joint

Need link
Radiator

Need radiator
Front Brake Caliper Rebuild

Need rebuild kit
Rear left wheel bearing

Install
Front left wheel bearing

Install
Left king pin

Install
Mirror

Need mirror and install
Right door jam

Pull and pound out


D  Repairs

Difficulty
Status
Comments
Differential

Need replacement
Front Control Arm and Bolt


Transmission

Pull and rebuild
Oil Cooler

Need oil cooler
Mirror

Need mirror and install
Chassis

Pull and pound out

We have a bit of work to do!